0000020675 00000 n Dessicant saturated. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. (48 pages). Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. 0000020697 00000 n Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Wabco 1200 Plus MCP Pdf User Manuals. Maintenance interval not followed. 0000030707 00000 n Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Low voltage to heater connector. Tests. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. The leak may cause excessive compressor cycling or prevent the system from building air pressure. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. d. Allow at least two inches (51 . Purge valve snap ring not fully seated in groove. Resources. Product Catalog or Pressure protection elements will not open. Dry system air flows back through the dryer. Replace the air dryer. Purge valve washer installed upside-down. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. The brand Wabco is Belgian. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Disassemble and dean purge valve. 28. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Go directly to our Wabco SS1200 Plus Type Air Dryer *NEW*. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. 2 Component Removal and Installation. We are doing scheduled site maintenance. Troubleshooting. Install Econ valve to provide make-up air to compressor. Control Port: 0.25 in.-18 NPTF. 0000037428 00000 n 0000007820 00000 n Ships within 3 to 6 weeks. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Rapid spitting of air from purge valve in small amounts. Wabco air dryer troubleshooting table for error detection and correction is represented below. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Water in system tanks, everything else checks out okay. . Frequency varies with engine speed. New parts - no core charges. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. item status Active. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Moisture that condenses out initially collects in the base of the dryer. 35. . Lightweight. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Wrong air line connected to dryer port 4 (unloader port). nRemove and inspect purge valve and clean water/oil from top of piston. Regeneration cycle too short (less than 10 seconds). Check for a blown fuse. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. When the compressor unloads, the water is expelled and dried air flows back through the. Outlet check valve not seating. 0000003541 00000 n 35. 0000049377 00000 n For assistance, call the Meritor OnTrac Customer Call Center. Replace outlet check valve. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. 0000043550 00000 n SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Verify coned air line installation and correct as needed. Availability - If no Inventory shown, call regional CS. 29. Repair/replace if necessary. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Meritor WABCO System Saver 1200 Installation Manual (.pdf) Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. System saver series single cartridge air Some innovations in this field belong to the brand. Ensure lip on aluminum washer faces DOWN, away from dryer. 0000049070 00000 n 50. 10 psi is taken from supply and secondary tanks. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Accupart International Drain all pressure from the air system. This back flow dries the desiccant, preparing it for the next cycle. Blocked line/pinched line from purge tank. 0000037230 00000 n Ensure dryer port 4 line is connected to the *UNL port of the air governor. Increase air system capacity or reduce air demands. Disconnect all air lines. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Repair or replace as needed. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . 0000002177 00000 n Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port This is a temporary bypass of the air dryer, and full repair of the unit . 0000025931 00000 n 12V-100W. Check and replace pressure-controlled check valve as needed. Its history began in the 1869. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 0000001988 00000 n 0000036128 00000 n Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Repair heater circuit. It features a spin-on desiccant cartridge. 0000001279 00000 n AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. 2. . Air flows out of purge valve entire time compressor is unloaded. Heater assembly not working. Remove cartridge and clean dryer sump area. Air Dryer - Wabco System Saver 1200. ^rTqL`^1J7tHHqR$}>&:@ Quantity: Description. 0000001763 00000 n That number is found on the metal tag attached to the body of this air dryer. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Replace desiccant. Some changes in plumbing and/or installation may be required. Repair/replace per manufacturers instructions. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Wrong air line connected to dryer port 4. 0000043573 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Compact Air Dryer for class 7 & 8 on-highway tractors. 0000030729 00000 n The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Part# 815-4324709212 . Air line between governor and air dryer port 4 kinked or plugged. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 WABCO 4324709222 Check Valve Repair Kit. Special Order. Part# 4006110500 OLD# R955205. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Figure 2.24 and Figure 2.25. Please contact our customer service team for more details. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Add cooling coil or heat exchanger before air dryer. Inspect and replace outlet check valve as needed. Availability - If no Inventory shown, call regional CS. Pressure-controlled check valve properly installed, but one-way check valve not removed. 0000049093 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Turbo cut-off valve not sealing. 0000010099 00000 n Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. One-way check valve installed in supply tank. 0000008976 00000 n Regeneration valve not shutting off regeneration airflow. 0000003328 00000 n Maintenance Tips. Wear safe eye protection. . Tell us what you need or were expecting to find. Section 8: Appendix V - Temporary Air Dryer . Repair/replace per manufacturers instructions. Customer Service CAN 1-800-267-9247. %PDF-1.3 % Troubleshoot the Air Dryer 1. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. System saver series single cartridge air Make sure pressure-controlled check valve is installed correctly. System Saver 1200 Installation Instructions. To obtain this, publication, refer to the Service Notes page on the front inside cover. its mounting location. Replace desiccant cartridge. Figure 2.26 and Figure 2.27. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Heater Kit. Part no. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Skip to the beginning of the images gallery. New WABCO SS1200 Air Dryer. Check heater. 30. Water, oil, or sludge in air system tanks. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. This product's warranty may depend on type and vocation. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. 22-30 ft-lb (30-40 N m). Can't find what you are looking for? products Details List
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