It features a very high breaking strength, and for this reason is a highly popular choice for racing sails. Sailmakers orient the sails panels to derive the shape of the sail and retain it over time. This can cause steering to become more difficult while also impacting the shape and effectiveness of the sail. Available Skins: - Film on Film (Mylar) It comes down to a matter of opinion, as the majority of offshore cruising boats simply use Dacron sails. Material weights range anywhere from 2oz to more than 10oz, and 4 to 6oz is most common for materials like Dacron. 3730 Sail Dr , New Port Richey, FL 34652-5761 is a single-family home listed for-sale at $259,900. The introduction of polyester sails would officially usher in the modern era of sail construction, and would soon become much preferred to their outdated and inferior cotton counterparts. We'll explain the differences between organic and synthetic sailcloth, along with when to choose standard or laminated material. Type: - POLYESTER It is highly likely that the earliest sailboat sails were fashioned from animal skins, used on raft-like craft and dating back as far as 3300 BCE. Avoid flaking or folding laminate sails on the same fold line each time they are put away. Once the complete skin or membrane is cooked, its removed from the mold, and then the rest of the sails componentsbatten pockets, luff tape, numbers and lettering, headboard, and so onare incorporated into a finished product. How Long Did It Take The Vikings To Sail To England? Available Fibers: - High Modulus Polyester . The cover can make a hinge where tears like to start; this is the real inspiration for the project. From the consumers perspective, panel configuration, for the most part, is a low priority, although there may be a small price difference among them. GPL Graph X (with carbon and technora internal fibers) and Carbon Sport and another fairly new sailcloth (I forgot the name . Hull Material. If you are a keen club racer then Carbon Sport might be the right answer to your needs. . Pricewise, load-path sails are generally more expensive but retain their original shape longer. . Notions. Recently, Challenge Sailcloth developed a Dacron product for use in radial-panel layout. Historically, laminated sails of any construction method were usually replaced when the fibers delaminated from the film or the film itself broke down. Width: 150 cm. For the most part, load-path sails feel smoother. Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. All of these considerations factor into choosing the perfect sail for any given situation, with a multitude of fabrics, materials, and options to select from. No stretch and should work very well initially but may not last so long in the heat and more expensive - $5500. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.) Please refer to our Privacy Policy for details on how NauticExpo processes your personal data. Colours: White, Red, Dark blue 40 g/m. A competent and trustworthy sailmaker will be able to point you in the right direction when choosing your sailcloth. The resulting product is functionally superior sails; lighter weight, higher strength, and increased durability compared to non-North laminates. Good price and adhesive though. And of course, be crystal clear about your budget. Thanks to the way these fabrics are manufactured and treated, the impeccably smooth surface allowed nearly no air whatsoever to escape through pores or holes in the material. These fibers are woven and manufactured in many different ways, as modern sail making techniques have made it possible to adapt synthetic fibers to both high and low-stress environments. The whole sail is then pressurized and heated in much the same way as a hull or spar is produced in an autoclave. Organic sailcloth, once ubiquitous, is now extremely rare. In the United States, sailcloth weight is measured in ounces. . Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. The jib contains some older repairs using this material. Copyright 2023 Cruising World. Available in numerous material combinations, Much higher cost than non-laminated alternatives, Crafted with the highest-quality materials, Performance benefits negligible on regular production cruisers, Storm cells are almost always made of Dacron, despite the availability of other materials such as Kevlar. A rotating creel unique to North Sails, it allows on-the-fly application of variable-angle x-scrims, enabling laminate constructions that cannot be copied elsewhere for an entirely new generation of scrim-style sails. Norths proprietary automated tape laying system allows designers precise control over the placement and orientation of material within each sail. Today, its virtually unheard of for a sail to fail because the fiber collapsed. Kevlar is the other material that comes to mind when considering popular sail cloths. A band-aid patch uses a piece of cloth with adhesive backing and applies it to the damaged area on both sides of the sail and then is usually stitched down. On the other end of the spectrum is a fiber known as aramid, which is very lightweight yet also extremely resistant to stretching. Carbon fiber sails are often the most expensive, as the material is costly to make and work with. Why is this important? Something went wrong while submitting the form. Its inner values vouch for it: A strong internal Ultra-PE woven membrane base encapsulated by film, which is laminated to a tightly woven ripstop taffeta. Doyles Stratis pre-impregnated fiber technology is employed in the load-path sails on a Hanse 630 (left). Membrane sails are the most precisely engineered of all sails. Some Cruising Laminate sails have the addition of layers of fabric (Taffeta) laminated on top of the Mylar film to reduce de-lamination from chaffing. Laminated sails include multiple components and different layers of material. Suggested Grid: - Polyester It is a top performer in terms of shape in paneled sails but the guys at the top are usually going through a suit every few events. Reviews Write a review. Different kind of laminates, but overall better than dacron in almost every respect. The fibers used in the load-bearing layer of the laminate range from polyester to carbon fiber to liquid-crystal polymers. IMHO laminates are the way to go for both cruising and racing. Today's modern sails are expertly crafted to the highest standards of detail and precision, thus being capable to contend with harsh conditions far better than sails used long ago. 2023 Chelsea Magazine Company | These best styles are the only ones woven using Dupont and Allied's high tenacity yarns, type 52 and 1W70, both warp and fill, and are the finest offered for weaving quality sailcloth. NYLON: First produced in 1938, nylon is the first completely synthetic fiber developed. Available Skins: - Internal Structural Skin Opaque, slightly heavy. These early attempts at laminated sails proved to be unreliablethey were prone to break without noticeand were never used in competition. The next lowest stretch fibre is Pentex, probably the most widely used in cruising laminates. They improve on woven polyesters in three ways. Modern synthetic fibers make up the vast majority of sail fabrics in use today, and there are configurations tailored to every kind of sail and sailboat on the water. Load path sails are molded specifically to encourage certain handling characteristics by forcing air down a predetermined 'path.' A close up of a Velcro clew strap They're usually a fraction of the size of standard mainsails and headsails, as they're designed to work in high winds. The remaining fibers are incorporated into a fabric in two basic ways; more on this in a moment. Laminate sail. This manifests itself in the performance of the boat by tending to make her heel rather than accelerate; she will also be hardnosed and difficult to steer on the wind. I have been offered Dimension Polyant's DCX laminate (that is either exactly what my current sails are made from, or it is the current available equivalent - not exactly sure). Understanding Laminate Sail Materials. The 2019 addition of Contender Finishing GmbH in Germany continues our hands-on approach to sailcloth manufacturing. So, whilst a polyester sail will last well, it will deform under load and over time. Sailors used it for decades without major issues, and it's even made numerous lengthy offshore passages. Mylar Repair Tape: This is a transparent, high clarity UV and saltwater resistant tape for repairs to sail windows and mylar sails. But if you're planning on racing or making a long offshore passage, it's worth considering other sailcloth materials more carefully. Depending on the quality and there are many styles and qualities a sail made in polyester will generally be reliable and last a long time. How Many People Can Fit On A Pontoon Boat? Dacron sails are made from polyester fiber, which exhibits two primary sets of engineering properties: either high or low tenacity. Laminated sails are made by combining a load-carrying fiber (e.g., polyester, aramid, Spectra/Dyneema, carbon, or a mix) with a laminate (e.g., Mylar film). ft. home is a 3 bed, 2.0 bath property. 33 g/m. Industry standards vary widely between countries, and a small price variation could be the difference between a high-quality sail and a fragile mistake. This is an example of what a laminate sail looks like. Not surprisingly aramids are often the fiber of choice for racing sails, and can also be viable in laminated cruising sails, when properly protected from excess UV and flexing. North Sails has a long tradition of making dacron sails since the fiber was first introduced as a sailcloth in the 1950s. All the above examples are of sails built with rolled goods i.e. Today we control every aspect of the cloth manufacturing processes using our experience to ensure the highest quality products for both cruising and racing applications. This offers mildew protection for up to five years and additionally makes the sail slippery and able to furl tighter, particularly useful on in-mast furling sails. This unitary, monolithic construction produces an airfoil that has balanced resistance to distortion in all directions. $22.95 /YD. While this is a very typical choice among recreational and casual sailors, when it comes to more demanding needs, the fabrics and materials can get as exotic as kevlar, mylar, or carbon instead. Sails also need washing less often. The most popular sail materials are synthetic such as polyester and Kevlar. MLS # U8187305 Laminated sails are for the best stretch resistance, which is also an important factor in performance. Stormlite is of a similar weight and finish to the equivalent Nylon spinnaker cloth but its Polyester weave gives it greater stability under load.Contender Sailcloth sailmakers and yachtsmen throughout the world, we have successfully developed a technologically sophisticated range of laminated sailcloths that meet the highest demands of modern sail design.Our ZigZag sailmakers and yachtsmen throughout the world, we have successfully developed a technologically sophisticated range of laminated sailcloth that meet the highest demands of modern sail design.Our ZigZag ZigZag reinforced Polyester laminate for the racing sailor Im quite happy with my current boatspeed. Fair enough, but its nice to know that you can get up the river faster than the next man if you need to. The strengths of these fibers include their initial recovery from stretch; the break load for their size; resistance to chafe, exposure to ultraviolet light, and flex; reasonable cost; and minimal shrinkage when heated. I've personally had thousands of questions about sailing and sailboats over the years. Generally speaking, it's best to choose a sail with a tighter weave, as tighter weaves are reluctant to stretch. Tri-radial cut. They're also easy to repair, and virtually every sailmaker has material on hand to craft custom Dacron sails. At Rolly Tasker Sails, we have to date used more than 40.000 square metres of this advanced cruising laminate. Colours: Blue, White, Red The material used in a sailboat sail is commonly referred to as "sailcloth" and can be woven, spun, or even molded into place (as with laminates). It should be pointed out that all fabrics can suffer from mildew, Polyester included. The outer layer which forms the body and profile of the sail is made of stronger but flexible material (laminate proper) while the inner layer consists of more elastic fibers which can withstand . However, sailmakers realized the potential, and since then, building sails using several versions of laminated fabric has become the default fabrication method for racing and high-performance sails. Better glues and application methods, and the introduction of taffeta, largely addressed these two problems. Fluorescent Green 60" Nylon Sailcloth #103721. Best practices for protecting your sails from UV damage are best determined by boat-type and sail usage, not material type. In the assembly of the many panels of the sail made from roll goodsa practice in which the pieces are glued together by hand, which is an acquired, imperfect skillthe finished product can feel bumpy, and the seams often dont lie flat when the sail is flying. It all started with our extremely successful PX Polyester warp oriented fabrics. Upwind sails in a trioptimal layout are typically made from a laminate cloth, that is a sandwich cloth constructed of more layers. Although cotton would be able to maintain its shape better and keep less wind from getting through, it also tended to be extremely rigid and stiff which made it challenging to steer in harsh or windy conditions. Sailmakers and sailcloth manufacturers understand the importance of knowing how the customers boat and sails will be used. They're also more resistant to pests, rot, and decay, which gives them a longer service life. All the above laminates are covered on each side by a lightweight taffeta. Two fundamental ways exist to make the laminate sail fabric. Dacron: Dacron is the generic name given to the DuPont yarn made of polyethylene terephthalate (PET), and is a popular choice for cruising sails because of its overall lifespan and reasonable cost. Laminate sails. Ted said: GPL Lite Skin is made by Dimension Polyant. Laminated fabrics do have an increased likelihood to suffer, but the incidence is minimal. Currently a sailing coach and consultant, he lives in Middletown, Rhode Island. Anyhow, thats where laminated fabrics come in. A Bonnier LLC Company. Submit your email address for special promotions and offers. Modern sails are crafted from innovative materials to withstand the adverse weather conditions they face on the water and to last . Width: 150 cm. Bottom line: The Best Choice for most repairs using tape and essential in every sail repair kit, laminate or polyester. 11,386. But as boats got larger and more performance orientedand their sails became highly loaded sailmakers and cloth manufacturers developed and used fabrics that could better retain their shape. For example, laminate sails which are constructed from multiple layers of film glued together, are able to withstand extremely high wind speeds and are also very resistant to damage from the sun's UV rays. & reach your clients in one place, all year round, {{#each product.specData:i}} Essentially like 3Di is an insurance against poor manufacturing or design? Zero stretch or bias but it creases very easily. You have successfully joined our subscriber list. Fabric Hardware Finished Products Sewing Machines Books Gift Ideas Sale Items. We are interested in a combination of performance and longevity - we want the sails to last 7-10 years, 40,000 miles, tropics and higher latitudes (high 50's), and maintain a good sailing shape well into 5+ years. For additional durability, very lightweight dacron taffatas can be specified. The most popular type of sailcloth is Dacron. Use our NEW Quote Form to request your needs or concact sailmaker about Contender Stormlite polyester sailcloth. A loose-footed high-performance laminated main, with the clew secured by a Velcro strap. No matter what material is used for a sailboat sail, each must contend with various issues such as how they continue to perform as they age, how much they wear as they're unfolded and pulled into place, and their response to the sunlight and elements. The laminate is designed in a range of weights and strengths according to boat size up to 50 feet. This is a combination of fibersmade entirely of Spectra, a Spectra/carbon blend, or consisting of other materialsdriven by the sails intended use. Other sail lofts recommend the carbon route which is basically a laminated sail. The softer hand allows easier handling on the foredeck and minimizes friction in hoists and takedowns. 36 g/m. Sails are made from a wide variety of fabrics, from natural fibers, such as flax, hemp, and cotton in various forms of sails canvas to synthetic fibers such as polyester, nylon, aramids, laminate and carbon fibers. These innovations have created an exclusive line of sail materials ranging from woven polyester, racing, and cruising laminates to 3Di composites. Great repair tape. The Code Zero GP line is taking the development of Code Zero high perfor- mance off-wind sails several steps further. PRODUCT REGISTRATION . Exhausted In Singapore, For All the Wrong Reasons, Sailing Totem: What To Do About Cell Phone Service When Traveling, Check Your Chainplates for Rust, Cracks and Fractures, Fatal Accident At Sea: It Could Happen To Anyone, Sailing Totem: When the Boat Kids Head to Land. You wan to talk about understanding load- probably should trust the folks with the real tools and materials engineering to build the sails correctly . Sail Cloth Look. It's the most dynamic of all the sail repair tapes, and it works with every material. A fully integrated and powerful computer code controls the entire laminating process. If you are an ambitious cruising sailor and look for a low stretch material, then here is your straight forward answer: DimensionPolyants DCX cruising laminates have been developed with the aim of producing a high durability fabric. A laminate sail is a very hard-hitting construction and doesn't adjust as much through the change. The laminated sail fabric of claim 1 wherein said warp strands are composed of a material selected from the group consisting of aramids, highly oriented polyethylene, liquid crystal polymers and carbon. Sailcloth materials. Laminated sails are not significantly faster than good quality dacron sails in normal winds (between about 7-15 knots). But this added performance often comes with a higher price point. At North, the Mylar film is still cut and glued together, but its then laid onto the mold, a huge articulating machine thats programmed to assume the same shape as the finished sail. The best sailcloth for offshore cruising is difficult to choose. Zestimate Home Value: $305,000. In contrast to woven sails, they have a combined structure. Once they had sailed on the wave of success, our R&D team took the proven concept further and developed the PXB Polyester line coming with a custom black achieved by superior fiber handling and advanced lamination technology using our patented insert process. How Many People Can Fit On A Pontoon Boat? Another measurable factor of the performance of sail fabric is known as "creep", which has to do with how much a sail tends to lose its shape over consistent and continued use. There are also fiber path and membrane sails, which each employee specific production in manufacturing techniques to achieve a consistent and reliable bond. Clearly visible: thinner fabric around the luff. 30 feet per roll. This site also participates in other affiliate programs and is compensated for referring traffic and business to these companies. Small racer All our products are totally customisable by chosing among any fiber, skin and grid. Our perfectionist level of control ensures the highest possible quality laminated materials. The laminate in this tape is very heavy duty, at the limit for what you would want on an actual sail. CAD stands for computer-aided design, and CAM stands for computer-aided manufacturing; the shape of a load path sail is designed using the CAD elements of a CAD/CAM system. This narrow tape is perfect for holding polyester sails. Breakthroughs in the world of sailcloth materials are taking place all the time, with experimental and innovative fibers hitting the market to accommodate nearly every type of sailor or sailboat imaginable. Save 32% on the shop price when to subscribe for a year at just 39.95, Save 32% on the shop price when you subscribe for a year at just 39.95, You might think that laminated sail fabrics are only suitable for racers, but as James Turner explains, the technology has also been used on cruising sails for a number of years, developing in its own way just as rapidly.
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